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Gilead Sciences B331 Dekker Laboratory Vacuum System

Large industrial machinery with beige metal pipes and equipment, mounted on a platform in a facility with exposed ceiling pipes, electrical panels, and polished concrete floors.
Industrial room with exposed ceiling pipes, large tan machinery including a vertical tank and pumps, on a gray floor. Electrical panels and additional piping are visible in the background. Bright lighting illuminates the space.
Industrial machinery including a large compressor, pipes, valves, and a vertical tank installed in a facility with exposed ceiling and wiring. The floor is clean and gray.

Description

Installation of New Dekker Laboratory Vacuum System

Scope of Work

Provide and Install (1) (N) AES-Dekker Laboratory Vacuum System Model VMXVFD0553KA2-AES-00-GS

o (2) Dekker Titan Single Stage 40HP Liquid Ring Vacuum Pump Skids
 ▪ 90 SCFM @ 25” HGVAC (Each Vacuum Pump)

o System Components Include:
 ▪ (2) TEFC Electric Motors, 230/460 Volt, 3 Phase, Premium Efficiency
 ▪ (2) Flexible Couplings
 ▪ (2) Fabricated Steel Baseplates Mounted on Common Base
 ▪ (2) Patented DX5 Discharge Separator-Reservoirs with 5 Stage Air/Oil Separation, Including Coalescing Filter
 ▪ (2) Seal Fluid Isolation Valves
 ▪ (2) Y-Strainers
 ▪ (2) Service Liquid Solenoid Valves, 24VDC
 ▪ (2) Separator Drain Valves
 ▪ (2) Separator Sight Level Gauges
 ▪ (2) Temperature RTDs for Discharge Temperature Indication and High Temperature Protection
 ▪ (2) High/Low Oil Level Switches
 ▪ (2) Air-Cooled Heat Exchanger Packages with Main Motor Driven Fan and Fan Guard
 ▪ (2) Inlet Check Valves
 ▪ Inlet Manifold Including:
  • (2) Inlet Isolation Valves
  • (2) Inlet Flex Connectors
  • Manifold Piping
 ▪ Discharge Manifold Including:
  • (2) Individual Pump Drip Legs
  • (2) Discharge Check Valves
  • (2) Discharge Flex Connectors
  • Manifold Piping
 ▪ (2) Sets of Hydraulic Hose Seal Fluid Line
 ▪ (2) Inlet Filters – Solberg ST-HV Series 3” (Specification and Data Sheet Attached)
 ▪ (2) Vacuum Relief Valves
 ▪ (1) Oversized Common Base (Provisions for Future Expandability)

o Vacuum Receiver:
 ▪ (1) Vertical Vacuum Receiver, 400 Gallon
 ▪ (1) Receiver Sight Level Gauge
 ▪ (1) Receiver Drain Valve
 ▪ (1) Receiver Isolation Valve

o Electrical:
 ▪ (2) Variable Frequency Drive DEK Control Panels
  • Monitors, measures, and displays performance
  • Identifies maintenance and fault conditions, prevents downtime, and preserves system quality
  • Standard 460V, 3 Phase, 60Hz (NEMA 12, cUL Listed)
  • Custom PLC with 4.3” Color Touchscreen LCD with Integral Hour Meter
  • Across-Line Magnetic Vacuum Pump Starter with 3 Phase Overload Protection
  • RTD for Discharge Temperature Indication and High Temperature Protection
  • Vacuum On/Off Capability with Adjustable Set Points
  • Vacuum Transducer for Vacuum Level Indication
  • Pressure Transducer for Back Pressure Indication
  • 24V Power Supply
  • (2) VFDs – Variable Frequency Drives
  • BACnet and Dry Contacts Adder

VMXVFD0553KA2-AES-SPL-Schematic Design Drawing

Description

Installation of New Dekker Laboratory Vacuum System

Scope of Work

Provide and Install (1) (N) AES-Dekker Laboratory Vacuum System Model VMXVFD0553KA2-AES-00-GS

o (2) Dekker Titan Single Stage 40HP Liquid Ring Vacuum Pump Skids
 ▪ 90 SCFM @ 25” HGVAC (Each Vacuum Pump)

o System Components Include:
 ▪ (2) TEFC Electric Motors, 230/460 Volt, 3 Phase, Premium Efficiency
 ▪ (2) Flexible Couplings
 ▪ (2) Fabricated Steel Baseplates Mounted on Common Base
 ▪ (2) Patented DX5 Discharge Separator-Reservoirs with 5 Stage Air/Oil Separation, Including Coalescing Filter
 ▪ (2) Seal Fluid Isolation Valves
 ▪ (2) Y-Strainers
 ▪ (2) Service Liquid Solenoid Valves, 24VDC
 ▪ (2) Separator Drain Valves
 ▪ (2) Separator Sight Level Gauges
 ▪ (2) Temperature RTDs for Discharge Temperature Indication and High Temperature Protection
 ▪ (2) High/Low Oil Level Switches
 ▪ (2) Air-Cooled Heat Exchanger Packages with Main Motor Driven Fan and Fan Guard
 ▪ (2) Inlet Check Valves
 ▪ Inlet Manifold Including:
  • (2) Inlet Isolation Valves
  • (2) Inlet Flex Connectors
  • Manifold Piping
 ▪ Discharge Manifold Including:
  • (2) Individual Pump Drip Legs
  • (2) Discharge Check Valves
  • (2) Discharge Flex Connectors
  • Manifold Piping
 ▪ (2) Sets of Hydraulic Hose Seal Fluid Line
 ▪ (2) Inlet Filters – Solberg ST-HV Series 3” (Specification and Data Sheet Attached)
 ▪ (2) Vacuum Relief Valves
 ▪ (1) Oversized Common Base (Provisions for Future Expandability)

o Vacuum Receiver:
 ▪ (1) Vertical Vacuum Receiver, 400 Gallon
 ▪ (1) Receiver Sight Level Gauge
 ▪ (1) Receiver Drain Valve
 ▪ (1) Receiver Isolation Valve

o Electrical:
 ▪ (2) Variable Frequency Drive DEK Control Panels
  • Monitors, measures, and displays performance
  • Identifies maintenance and fault conditions, prevents downtime, and preserves system quality
  • Standard 460V, 3 Phase, 60Hz (NEMA 12, cUL Listed)
  • Custom PLC with 4.3” Color Touchscreen LCD with Integral Hour Meter
  • Across-Line Magnetic Vacuum Pump Starter with 3 Phase Overload Protection
  • RTD for Discharge Temperature Indication and High Temperature Protection
  • Vacuum On/Off Capability with Adjustable Set Points
  • Vacuum Transducer for Vacuum Level Indication
  • Pressure Transducer for Back Pressure Indication
  • 24V Power Supply
  • (2) VFDs – Variable Frequency Drives
  • BACnet and Dry Contacts Adder

VMXVFD0553KA2-AES-SPL-Schematic Design Drawing

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